The global food processing automation (FPA) market is poised for substantial growth, with projections indicating an increase from USD 24.55 billion in 2024 to USD 45.55 billion by 2033. This expansion, reflecting a compound annual growth rate (CAGR) of 7.11% from 2025 to 2033, is primarily driven by the rising demand for efficiency, consumer preference for packaged foods, and stringent food safety regulations.
Innovative technologies, particularly robotics and artificial intelligence (AI), are enhancing operational efficiency across various markets, including the United States, Germany, India, and the United Arab Emirates. Despite facing challenges such as high initial investment costs and skill gaps in the workforce, the necessity for automation in maintaining food safety and quality standards remains critical.
The Food Processing Automation Market Report, recently added by ResearchAndMarkets.com, outlines several key factors contributing to market growth. One significant driver is the increased demand for packaged and processed foods, accelerated by global urbanization trends and rising disposable incomes. Consumers are increasingly favoring ready-to-eat meals, dairy products, and packaged snacks, prompting food manufacturers to adopt automated processes to enhance operational efficiency and consistency.
In January 2025, JBT completed a USD 3.5 billion acquisition of Marel, thereby expanding its capabilities from poultry evisceration to high-pressure pasteurization. Additionally, new entrants such as Chef Robotics and Sojo Industries are capitalizing on the automation trend through innovative pricing models like Robotics-as-a-Service.
Governments worldwide are also tightening food safety regulations, making automation critical in the food processing sector. Automated systems reduce contamination risks by minimizing human contact and improving accuracy in ingredient handling and packaging. Furthermore, these systems can incorporate traceability features that help manufacturers comply with international safety standards.
On World Food Safety Day 2025, the World Health Organization (WHO) and the Food and Agriculture Organization emphasized the importance of scientific approaches and technological innovations in addressing food safety hazards.
The integration of robotics, AI, and machine learning in food processing is revolutionizing operational capabilities. Robots can now perform intricate tasks such as sorting, cutting, and packaging with precision. AI technology enhances energy efficiency, quality control, and predictive maintenance, leading to cost reductions and optimized resource use.
In March 2024, Fortifi Food Processing Solutions launched a comprehensive platform catering to global brands in food processing equipment and automation, operating in over 15 countries and delivering solutions across various food sectors, including protein, dairy, and fruits and vegetables.
However, there are notable challenges to overcome in the automation landscape. The substantial initial investment for equipment, installation, and integration with existing systems poses a significant barrier, particularly for small and medium enterprises (SMEs). Maintenance costs and the need for skilled technicians further complicate the transition to automation.
Moreover, fears of job displacement may lead to resistance among current employees, and the demand for skilled personnel to operate advanced automated systems creates a labor shortage. Companies must invest in retraining their workforce, a process that is often costly and time-consuming. Addressing these skill gaps and fostering a collaborative environment between humans and machines will be essential for the successful implementation of automated systems.
In terms of specific components, valves and actuators play a crucial role in food processing automation by providing precise control over fluid flow, temperature, and pressure. Their automation is particularly vital in sectors like dairy, beverages, and packaged foods, where consistency and cleanliness are paramount. Additionally, electric motors are essential for driving various food processing equipment, enabling features like variable speed control and energy optimization.
The hardware segment of food processing automation, which includes robotics, sensors, and control systems, is witnessing rapid growth due to the increasing adoption of smart sensors and Internet of Things (IoT) technologies in manufacturing facilities.
As the industry continues to evolve, the demand for automated solutions that enhance efficiency and sustainability will likely persist, positioning the food processing automation market as a key player in modern food production.
